how to calculate conveyor drive as per load

roller conveyor calculations

Feb 21 2005 0183 32 This conveyor should move a pallet-load of X lbs at Y feet/minut The various speeds are reached by changing sprockets/gearbox and the motor size needs to accomodate the speed and weight requirement The conveyor will be operated through a VFD so the accel time will be adjustable to 1 second this will be a constant...

Screw Conveyor Engineering Guide

A 10-inch conveyor 35 feet long with a capacity of 10 tons per hour at 45 RPM has been selected From the Materials Table a Horsepower Factor of 08 is found for the material to be conveyed The table also indicates Series 4 hanger bearings and shafts...

How to Calculate Total Mass or Load of Conveyor for Load

May 13 2015 0183 32 Load torque with respect to drive pulley periphery = Aforesaid total resistance x Drive pulley radius Load torque with respect to motor shaft = Aforesaid torque divided by Gear box ratio x Drive efficiency as a fraction of 1 Conveyor is composed of...

Conveyor Horsepower Calculator Superior Industries

Superior s conveyor calculator provides the minimum horsepower required at the headshaft of a conveyor...

Correct initial elongation for conveyor and drive belts

Situation 1 Correct installation of a Habasit conveyor belt The tension of a conveyor belt is determined by feel It is important to make sure that the driving pulley can drive the belt without slipping even under a maximum load The minimum and maximum admissible initial elongation initial tension εo varies according to the elements of...

Motor Sizing Basics Part 2 Load Inertia

Try to calculate the load inertia for the following application Which parts do you need to calculate for You ll need to add up all the load inertia values of all components driven by the motor This includes the load the belt and the rollers You ll need to use 2 different equations From what we ve learned in here s the load torque...

Dynamic Design of Belt Conveyors

drive and different ramp up profiles of direct drive force input can be used The conveyor belt model includes inclination profile belt mass load on the belt idlers the drive system and a gravity take up system The calculated data can be viewed in different ways including graphs...

Belt Tension Calculator

Belt Tension Calculator First the Effective Belt Tension TE must be calculated TE is the sum of the tension required to move the empty belt TC the tension required to move the load horizontally TL and the tension required to lift the load TH Example 1 TE = TC TL TH TC = F1 x L x CW...

90233240 screw

Mar 30 2018 0183 32 Total Shaft HP Calculation TSHP = FHP MHP Corrected if below 5 HP Note The actual motor horsepower required to drive the loaded conveyor system is dependent on the method used to reduce the speed the motor to the required speed of the conveyor Drive losses must be taken into consideration when selecting the motor and drive equipment 27...

Steps to Calculate Minimum Pulley Shaft Diameter

Jul 25 2016 0183 32 The example of tension distribution calculation can be seen at my previous post Pengaruh Posisi Drive Terhadap Ukuran Komponen Conveyor For this article let say the conveyor has dual drives...

Horsepower calculation

To the live load on the conveyor add the weight of all the moving components Belting and roller weights are listed in weights and tables Add a best estimate of the weight of drive components such as worm gears chain and sprockets etc which will vary from system to system...

Calculating Power required to drive a conveyor

Apr 10 2009 0183 32 The conveyor is a coal conveyor as specified and need to transport coal at a rate of 3000 Tonnes/Hour coal has volume of 096 Tonnes per cubic metre The conveyor belt weighs 88tonnes itself It takes 5 tonnes to turn the conveyor when empty i used a lifting block n tackle...

HOW TO CALCULATE VERTICAL CONVEYOR OVEN SIZE

Approximate Vertical Conveyor Oven Size The width of the oven will be approximately the width of the tray plus 12 inches to account for clearance to the side walls and 12 inches for insulation In addition there will typically be a conveyor drive and control panel on one side of the oven adding approximately 15 inches to the overall oven width...

PDF Calculation of tension force of belt conveyor

The modern of belt conveyor calculations are based upon the advanced computational methods mostly multivariate simulations Dimensioning of a conveyor drive depends on the identification of belt...

Calculate the Speed of Conveyor Automation Control

Apr 09 2015 0183 32 The other end of the drive belt is connected to a sheave of 100cm diameter so there is a 10 1 speed reduction at the load shaft That load shaft is connected to a drum with a 1m circumference That means for each Hz of speed from the VFD the load shaft moves 1Hz and at 1m circumference the conveyor speed will be 01m/second x 60sec...

Belt Conveyors for Bulk Materials Calculations by CEMA 5

Determine the density of the material in pounds per cubic foot lb/ft3 3 Choose the idler shape 4 Select a suitable conveyor belt speed 5 Convert the desired tonnage per hour tph to be conveyed to the equivalent in cubic feet per hour ft3/hr ex 1000 tph x 2000 / 60 = 33333 ft3/hr 6 Convert the desired capacity in cubic feet per...

PDHonline Course M360 1PDH Chain Conveyors Practical

P = Conveyor chain force to pull the load kgf R = Driving sprocket radius m F = Pulley peripheral force on driving shaft m R1 = Driving pulley radius m Calculate the driving chain conveyor power using the data above F x R1 = P x R = a P is the force to carry up the sugar cane plus the chain weight as we calculated before...

Conveyor Power and Torque Calculator

CONVEYOR POWER CALCULATOR Use this calculator to calculate the force torque and power required from a conveyor to move a load at an angle If your conveyor is horizontal enter an angle of 0 Enter your values for the Mass Diameter Beltspeed Friction and Angle select your units as required...

Screw Conveyor Horsepower Engineering Guide

The drive unit for a screw conveyor is typically designed with a gear reducer and motor The drive unit for a screw conveyor is not 100-percent efficient There are frictional losses in the gear reducer and belt/chain reduction Drive efficiency e is typically between 85 and 95-percent...

CONVEYOR HANDBOOK

The composition of a conveyor belt can be considered in two parts A The Carcass whether ply type textile or steel cord construction which must have sufficient strength to handle the operating tensions and to support the load B The Covers which must have the...

Conveyor Calculators Configuring Conveying Equipment

Box Tumbling Calculator The angle of incline for incline conveyors is limited by the cartons and package being conveyed Make the angle too steep and the packages will tumble down the conveyor This calculator helps you to determine the maximum angle for smooth safe conveying...

Belt Conveyors for Bulk Materials Practical Calculations

All conveyors require an additional belt tension in order to allow the pulley to drive forward an effective tension without slipping In a case of a simple horizontal conveyor T1 is the sum of the effective tension Te and the slack side the tension T2 T 1 = T e T 2 = For the inclined conveyor...

How To Video Index Conveyor Drive Design/Maintenance

This video explains how to calculate conveyor belt tensions in bulk materials handling conveyors with emphasis on effective tension Te and slack side tension T2 It also explains how to convert effective tension into required conveyor drive power...

Understanding Conveyor Belt Calculations Sparks Belting

Belt Load At one time when the load is known per square foot P= G 1 x C in feet x W in feet At one time when load is known by pounds per hour P=G 2 / S x 60 x C in feet Horsepower Level Conveyors HP= F x S x P M /33 000 Inclined Conveyors HP= P x B P M x F x S /33 000 Effective Tension Pull needed to move belt and load...

Calculate the Speed of a Conveyor in Feet\Min from a known

Text Calculate the Speed of a Conveyor in Feet\Min from a known Frequency LIVE PLC Questions And Answers install it on the conveyor drive shaft or use a prox switch to read pulses on the drive sproket on the conveyor and depend on how heavy the swing in motor load chang...

Conveyor Application Formulas

Conveyor Application Formulas Today many of these formulas are incorporated in available software that allows for the immediate analysis and generates a complete list of components either for a new conveyor or for problem resolution on existing conveyor systems...

Calculation of Torque for Drive Pulley of Roller Conveyor

May 06 2017 0183 32 Anyone can help me to calculate the Torque for Drive Pulley of Rolling Conveyor The details below - Roller Conveyor length = 18m speed of the belt conveyor is 25m / sec - Conveyor consists of 25 roller 1 drive pulley 1 tail pulley - Total load of the conveyor 5 500 kg To move...

Conveyor Belt Equations

The modulus of elasticity is calculated by dividing the stress by the strain where M = modulus of elasticity ISO 9856 F = force N ε elast = elastic elongation at the end of the specified number of cycles N/mm In other words The higher the modulus the lower the elastic elongation per unit stress...

mechanical engineering

For example if your load was very tall you may need to consider wind resistance Under normal circumstances F is negligible and can be set to 0 If you plan on using some sort of gear mechanism between your motor shaft and your drive pulley on your conveyor gear ratio and gear efficiency needs to be considered as well...

Electric Motor Driving Conveyor in Linear Motion Equations

Use this equation and calculator to determine the the torque and force to drive material in linear motion with respect to a continuous fixed relation to a rotational drive/velocity Such as a material moving system or conveyor machine pulley...